50 anniversary

telephone: +44 (0) 1444 410040
e-mail: sales@psmmarine.com

Meet the Team – James – PSM Managing Director

After studying Aeronautical Engineering, I started my career at PSM in 1995 as a Production Technician. I was then promoted to Quality Manager (2000), Production Manager (2004) and Operations Director (2019) after obtaining my CILT (UK) – IOM Level 5 Diploma in Operations Management, giving me 27 years’ experience in the manufacturing and marine industry. Recently, in May 2022, I took over the role of Managing Director.

Some of my career highlights include project managing the development and third-party certification of the APT1000 transmitter, the Versatile Process Monitor (VPM) and Connect, our new web-based server platform.

I am also passionate about developing employees through the company, apprenticeship schemes and supporting STEM (Science, Technology, Engineering, Mathematics) in local schools, encouraging future generations into the industry.

Outside of work, you will often find me fly fishing to relax. I am married with twin boys and an ideal weekend would be spent with my family, cooking one of my speciality Sunday roasts!

A Year of Growth and Progress for PSM

It has been a year of growth and change at PSM. In April 2022, John Bullivant retired as Managing Director after 9 years in the role, and James Spenceley, previously Operations Director, took over the position.

We also became part of Alfa Laval as our parent company, Scanjet Marine, was acquired in August.

Alongside these changes to our business, we have continued to develop, manufacture and supply new products and systems to both existing and new customers.

One of our key developments is ‘Connect’, a web-based server platform, capable of accepting and processing data for all instrument types and enabling easy distribution of information to multiple locations onboard a vessel and also for remote access from shore side for live data.

We have received DNV Type Approval of the Connect system for Tank Gauging, providing the monitoring of volume, temperature, pressures and high / low alarms, plus draught measurement. In addition, we have obtained Marine Equipment Directive approval by DNV of the Connect Flood Detection System, designed and approved for use onboard passenger vessels.

Despite world events creating ongoing disruption to the global supply chain, meaning component shortages and long lead times, we have made exceptional investments in securing key critical parts, to guarantee our ability to continue supply of our complete product range within our normal delivery times.

We have received significant orders for a new dedicated Trim and Heel monitoring and display solution, plus several notable orders for Naval Vessel refits and upgrades. In addition, we have received repeat orders for complete tank level solutions for several mega yachts.

With international travel reopening up after the pandemic, we attended two of the largest marine Industry exhibitions, NorShipping and SMM, under the umbrella of Scanjet Marine.

We were successfully audited by LRQA and Intertek against international standards for ISO9001:2015 quality management systems and BS EN ISO/IEC 80079-34 quality management systems for Intrinsically Safe product manufacture.

Locally, we continue to support schools through the STEM (Science, Technology, Engineering and Maths) programme helping raise the profile of Engineering as a profession.

Supporting the STEM Challenge

We are pleased and proud to support and provide STEM (Science, Technology, Engineering and Mathematics) Ambassadors for the 2022 Mid Sussex Challenge. Our role will involve us acting as mentors, working with the school to share our knowledge and showing the students what it’s like to work in industry.

The students have been set a project to research, develop, and build a remote-control vehicle that can navigate a large and complicated obstacle course. Teams are provided with a list of specifications they must meet, such as artificial intelligence, camera attachment and a motorised chassis, to ensure their vehicle is up to the test.

STEM education provides an excellent grounding for students who wish to pursue a career in engineering, scientific research, chemistry or medicine. There is currently a STEM skills shortage in the UK workforce, so engaging activities like the STEM Challenge have an important role to play in inspiring the next generation to develop these important skills.

Students from every local senior school and college gathered in the Mid Sussex District Council Chamber on Friday 30 September for the launch of the Mid Sussex STEM challenge 2022 and we were delighted to meet with this years’ students and look forward to working with them and then seeing their remote-controlled vehicles in action!

Developments and Successes in Tank Gauging Solutions

Targeted at smaller Vessels, our DGTS provides an integrated solution with a central display communicating digitally via RS485 to a network of connected sensors, providing a simple to instal system with significant savings on cabling and commissioning time

We have subsequently seen installations of our DTGS completed and further expansion of the systems capabilities meaning it now provides a scalable solution for Vessels of all sizes.

At the heart of the tank gauging system is our VPM family of data acquisition and processing hardware which is now available in three basic types:

For Smaller Vessels – VPM

For vessels such as Tugs, Work boats and Yachts where typically there are 10 – 20 tanks requiring monitoring and space is limited the VPM is packaged with an integral 7” touchscreen display.  The VPM connects to Scanjet PSM’s APT1000 transmitters installed in each tank via a simple to install RS485 multi-drop network, where a single 4 core cable carries both power and communication lines to the transmitters. This 4-core cable is run between Scanjet PSM’s RFM termination modules creating a simple “backbone” to which APT1000 transmitters are connected. For installations requiring Intrinsically Safe certification a single RFM ISR safety barrier protects the entire network.

If indication is required at additional points, further VPM displays (up to 6 in total) can be added. These are interconnected via a dedicated Ethernet link and share all data meaning the contents of all tanks can be displayed at all points. These additional VPM’s can act simply as displays but may also have their own connected APT1000 transmitters. This flexibility ensures that expensive and time-consuming cabling is kept to a minimum.

Each VPM can also output tank status via a second RS485 Serial port using standard Modbus RTU protocol. This can be connected to other onboard systems, e.g., Alarm Monitoring Systems, Loading Computer.

For Larger Systems – VPM+

For larger vessels, or systems where a more comprehensive display is required, the same architecture is used to directly connect to the APT1000 transmitters and the VPM with the integral 7” touchscreen is used as signal acquisition and processing unit, as well as providing a local display.

Additional firmware introduces the capability of adding larger remote display(s). As many remote displays as required can be added, all connected via an Ethernet network back to the VPM. The remote display hardware can be any type of device with an ethernet connection and capable of running a web browser. Typically, this will be a 19 to 24” touchscreen display with a small Hub to handle communications.

The remote displays are not reliant on Windows operating system providing a more cost effective and reliable approach to using a PC based solution.

Adding to the flexibility and expandability of this solution is a range of signal input modules. These modules allow measurement instruments other than the APT1000 level transmitter to be connected to the system. These modules have embedded intelligence and process the signals from connected instruments, translating all information into Modbus RTU format.

Modules include

  • 12 channel Radar transmitter Cargo level Inputs
  • 12 channel 4-20mA transmitter inputs
  • 8 channel RS485 input module where each RS485 input can connect to a further module that accepts up to 14 PT1000 temperature sensors.

All input modules incorporate Zener Safety Barriers for Intrinsically Safe installation meaning external additional Barriers are not needed.

Fully Featured Systems – VPMS

Where the system requires a significant number of input points, for example a Tanker where all ballast tanks, service tanks, cargo tanks, cargo temperature cargo overpressure, vapour lines, cargo lines, draught, are to be monitored then a more comprehensive display is needed for clarity.

In this case the central module provides the same acquisition and processing function but in a repackaged format with additional RS485 communication ports and dual Ethernet connection as well as integral configurable status and alarm relays. It has the same flexible choice of input cards and remote displays as the VPM+ providing infinite expansion of the system.

The second Ethernet port also allows for external connection to other systems and / or via the Internet, and the additional RS485 ports allow for onboard connection to multiple external systems such as Loading Computers, VDR, AMS.

With larger systems each project is considered based on its overall needs and will be packaged accordingly.

Successes to date

So far in 2021 VPM systems have been supplied for several Tug projects and the first of 5 Systems for Naval Corvettes built in Navantia, Spain has been commissioned.

Multiple VPM+ systems have been delivered for refit applications as diverse as Fishing Vessels, Ferries, and Naval Tankers.

The VPMS solution will form the basis of the forthcoming Scanjet Connect system which will require a full suite of Marine certification and approvals. All independent EMC and Environmental tests have been concluded and recently DNV successfully conducted witnessed factory testing of the functional aspects of the system for Type Approval Certification for which we now await formal approval. This approval will include MED certification as required for Passenger Vessel SRTP requirements.

With many further proposals under discussion Scanjet PSM’s new solutions are proving to be precisely what the market is looking for, both for retrofit and newbuild projects.

If you have a requirement, to find out more, please download our VPM Systems Brochure.

Total Tank Gauging for Turquoise Yachts – Turkey

We are delighted to have recently been awarded an order from Turquoise Yachts in Turkey for a complete vessel-wide monitoring system.

Our VPM display and APT1000 transmitters are recognised across the industry for their flexibility and ease of installation, and this was well illustrated with this luxury yacht project.

A total of four of our VPM display units are to be fitted, interconnected via an ethernet network and sharing date on all monitored tanks. Our APT1000 transmitters will be installed in all tanks and connected directly to the nearest VPM unit via a multi-drop RS485 network. This bespoke arrangement minimises the use of system cabling, whilst still providing the possibility to display all tanks at all locations.

In addition, one of the VPM’s will connect to the vessels alarm monitoring system via a direct RS485 link and so provide continually updated tank status.

Completing the Tank Gauging package, PSM Series 600 Self-Powered Content Gauges fitted to all tanks will provide an independent local content indication. Also level alarm switches fitted to critical tanks will provide low / high alarm warnings.

We are delighted to have this opportunity to work with Turquoise Yachts and the complete system will be delivered pre-configured with all tank table data and display requirements providing a plug and play solution, meaning very little time will be required for installation and commissioning of the system.

Oceanographic Vessel Win for PSM 260 Sensors

We have a long and successful history working with Modern Engineered Products Inc (MEP) in Mandeville, LA. MEP has distributed and supplied PSM products to automation and marine companies in North America for over 25 years, and similarly MEP has supplied has supplied PSM with their bilge level switches. Together they can supply level and pressure monitoring solutions to the US marine industry. Today they have a large share of this market sector with many different applications ranging from oilfield service vessels to passenger vessels.

Therefore, we are delighted to continue our work with MEP in 2019 with a new project win for the Ocean Evolution offshore vessel. The Ocean Evolution has 60 tanks, and as part of this order needed 2 x sensors supplying per tank. MEP worked closely with the customer to provide a suitable solution and in total 120 of our PSM 260 sensors were required for this order. The customer wanted reliable marine approved products, backed up by local support, and our partnership with MEP offered Ocean Evolution both.

 

RFA Fort Victoria Refit

We recently worked closely with Cammell Laird on their £49.5m refit of the Royal Fleet Auxilary (RFA) combined fleet supply ship, RFA Fort Victoria, one of the largest vessels operated by the British Ministry of Defence at 31,000 tonnes.

The main highlight of the refit was the installation of a double-hull which will improve Fort Victoria to achieve international compliance, plus upgrades to allow her to better replenish and support the new Queen Elizabeth class carriers. These upgrades continue plans to keep the vessel in service until the late 2020’s.

Cammell Laird were looking for a supplier who could provide a complete set of replacement level transmitters and we were delighted to win the project, mainly due to our ICT transmitter having a proven track record on other Ministry of Defence vessels and by other navies around the world.

We worked closely with the Cammell Laird Design Engineering team to develop a solution that had minimal reworking of the existing installation arrangements and allowed for the current electrical cabling to be reused to minimise cost and installation time.

The massive refit which took 10 months and is the largest undertaken by Cammell Laird and saw over 450 men employed on the project, was completed on time and on budget, largely down to meticulous planning by all parties.

PSM TankView installed on Belgian Aggregates Vessel

Over 20 years ago PSM supplied the Belgian vessel, the MV Pompei, with our sensors. Now all these years later, the ship owner has been so delighted with the longevity of the sensors, they requested an upgrade to our full digital package.

The refit was carried out in Turkey at the Sefine shipyard, utilising our complete TankView system. Supplied as a complete package for central control of the fuel and fresh water tanks plus the oil and ballast tanks, including our ICT transmitters and a number of bilge switches for flood detection.

Our TankView package is recognised as providing a marine tank monitoring system which is powerful, versatile and simple to use. We can tailor the optimum system for a ship wide application that is straightforward and economic.

We are exceptionally pleased that our sensors had such durability on MV Pompei, and we look forward to the new Tankview package having a similar lifespan.

Working with the Thai Royal Navy

Working closely with Thai Engineering & Services Co. Ltd, we are delighted to have been awarded the contract to supply our Tankstar 260 Series Marine Liquid Level Transmitters for the Royal Thai Navy, for their HTMS Trang Offshore Patrol Vessel.

The ship is currently under construction at Bangkok Dock Naval Yard and will join the HTMS Krabi as a second vessel of this design. Both vessels will be used to conduct routine patrols, border control and fishery protection, as well as being deployed for disaster relief operations and natural resources protection in the Gulf of Thailand and Andaman Sea.

Our 260 Series level transmitters are highly proven and fully compliant in the field, and are already in service on all four vessels of the UK Royal Navy’s River class design and subsequent variations, three vessels of the Omani Navy’s Khareef Class and three vessels of the Brazils’ Amazonas Class.

The 260 transmitter provides reliable and accurate monitoring of liquid levels in shipboard tanks and it’s robust construction affords low maintenance costs.

You can find out more about our Series 260 Level Transmitters here.

PSM Plays Part in Substantial Historic Superyacht Restoration

In a shift from our usual projects of tankers, trawlers, naval ships and offshore vessels, we are proud to have been selected to work on the restoration of the historic Superyacht ‘Malahne’.

The 50m classic ‘Malahne’ was relaunched earlier this year at Pendennis Shipyard, Falmouth, UK after a massive and meticulous 30 month restoration project, which has restored her to her original pre-war glory, yet at the same time fully modernising her.

Designed by Charles E Nicholson and built by Camper & Nicholsons in 1937, ‘Malahne’ is one of a small number of pre-war motor yachts to have survived until the 21st Century.

Nicholas Edmiston, Chairman of Edmiston & Company, had followed the chequered history of the yacht for decades and in his own words, “I was fortunate to interest an Owner who understood and embraced this vision, and who entrusted Edmiston to pull together a team that could bring Malahne back to life.” Nick subsequently organized a project team and shipyard, who shared the passion and transformed this dream into a reality.

We were chosen to work on this historic project to update the transmitters and switches on board for all service, fuel oil and fresh water tanks. The restoration required that the very highest quality materials were used throughout, and our approved transmitters and switches were selected based on their proven performance in the harshest of conditions.

The ‘Malahne’ has undergone one of the most meticulous restorations of all time, and we have been delighted to have played a role in this.

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